China Professional Miniature Circuit Breaker Factory

Tinokukoka iwe kuti uodhare emhando yepamusoro Miniature Circuit Breakers kubvaCDADA. Semugadziri ane hunyanzvi ane makumi echiitiko chemakumi emakore, isu tinopa huwandu hwakakwana hwezvigadziriso uye tsigiro yeOEM yekugadziridza masevhisi kuti ive nechokwadi chekuteedzera akasiyana epamba eChinese uye epasi rese zvitupa uye zviyero.Ndapota inzwa wakasununguka kutibata nesu kuti uwane quotation.

Chii chinonzi Miniature Circuit Breaker?

A Miniature Circuit Breaker (MCB) icompact, inogadziriswa yakaderera-voltage yekudzivirira mudziyo wakagadzirirwa kuchengetedza maseketi emagetsi kubva pakuremerwa uye mapfupi maseketi. Kushanda pa rated voltages kusvika240/415V AC (50/60Hz) nezviyero zvazvino kubva0.5A kusvika 125A, MCBs inoshanda seyekutanga dunhu rekudzivirira mudziyo munzvimbo dzekugara, dzekutengesa, uye dzakareruka maindasitiri emagetsi ekugovera masisitimu.

Iyo MCB inomiririra kufambira mberi kwakakosha pamusoro pechinyakare fuse, kupaotomatiki kutsika pakuona kukanganisa uyemanual reset kugona kana kukanganisa kwacheneswa-kubvisa kutsiva kwechikamu uye kuderedza mari yekugadzirisa. Imwe neimwe MCB inoratidzira chiyero chazvino chakaenzana nedunhu rakachengetedzwa, kuve nechokwadi chekuchengetedzwa chaiko.

MCB Product Categories & Configurations

Classification	Type	Current Range	Hunhu Hunokosha
Tripping Characteristic (Curve)	Type B	0.5A - 63A	3-5 × Murwendo rwepakarepo, yakaderera inrush mitoro (mwenje, inodzivirira kupisa)
	Type C	0.5A - 125A	5-10 × Murwendo, ine mwero inrush (motor, air conditioners, midziyo midiki)
	Type D	0.5A - 63A	10-20 × Murwendo, yakakwira inrush (transformers, mahombe mota, welding midziyo)
	Type K	0.5A - 63A	8-12 × Murwendo, kutengesa / maindasitiri mota mitoro
	Type Z	0.5A - 40A	2-3 × Murwendo, inonzwisisika yemagetsi midziyo, semiconductor kuchengetedza
Pole Configuration	Bango Rimwechete (SP)	0.5A - 63A	Phase protection in single-phase circuits
	Kaviri-Bango (DP)	0.5A - 63A	Phase + neutral protection, common trip bar
	Bango Katatu (TP)	0.5A - 125A	Kudzivirirwa kwezvikamu zvitatu, kugoverwa kwemaindasitiri
	Matanda mana (4P)	0.5A - 125A	Matatu-chikamu + asina kwaakarerekera, zvakajairika rwendo michina
Breaking Capacity	Chiyero (S)	3kA – 6kA	Kuiswa kwemumba, yakaderera fault level network
	Yakanatsiridzwa (H)	10kA	Commercial buildings, medium fault levels
	Pamusoro (G)	15kA - 25kA	Industrial mains, high fault capacity
Mounting Standard	DIN Rail (IEC 60715)	All ratings	35mm yepamusoro-hat njanji (TH35), inokurumidza snap-pakuisa
Mounting Standard	Panel Mount	0.5A - 63A	Screw-fixed base, legacy installation

Current Rating Series (Inodiwa Values): 0.5A,1A,2A, 4A, 6A, 10A, 16A, 20A, 25A, 32A, 40A, 50A, 63A, 80A, 100A, 125A

Core Mabasa & Dziviriro Mano

Dual-Element Dziviriro Mechanism

Function	Actuation Principle	Technical Parameters
Overload Dziviriro (Thermal)	Bimetallic strip kupisa kuwedzera	1.05×In: Hapana rwendo (2h), 1.3×In: Rwendo ≤1h (In≤32A), ≤2h (Mu>32A), 1.45×Mu: Rwendo <1h
Dziviriro Yepfupi-yedunhu (Magineti)	Solenoid plunger pakarepo	Rudzi B: 3-5 × Mu, Rudzi C: 5-10 × Mu, Rudzi D: 10-20 × In, <20ms kushanda
Kuzviparadzanisa nevamwe	Kuparadzana kwakanaka	Kukodzera kwekuzviparadzanisa neIEC 60898-1, yekuona gap verification
Rwendo Chiratidzo	Mechanical mureza/hwindo	Yakasiyana ON / OFF chinzvimbo, rwendo-yemahara michina inodzivirira kuvharika pane kukanganisa

Advanced Design Features

MaMCB emazuva ano anosanganisira zvakaomesesa zveinjiniya zvinhu:

Kurumidza-kugadzira, kukurumidza-kupwanya michina: Yakazvimirira yekumhanyisa mashandiro ekubata, kuve nechokwadi chekuvhara kunoenderana kuvharwa

Rwendo-yemahara dhizaini: Inodzivirira kuvharwa kwemanyorero panguva yakaramba iripo yekukanganisa mamiriro

Mutsara-mutoro reversibility: Input/output terminals inochinjika yekugadzika kuchinjika

Mamiriro ekushandisa & Mamiriro Ekushandisa

Installation Environment	Specific Application	Typical Specifications
Zvivakwa Zvekugara	Maseketi ekuvhenekesa, socket outlets, HVAC, maheater emvura	6A-32A Type B/C, 6kA Icn, DIN rail mounting
Mahofisi eCommerce	Mabhodhi ekugovera, midziyo yemakomputa, maseketi eUPS	10A-63A Rudzi rweC, 10kA Icn, 4-pole ye3-phase
Retail & Hospitality	Kuvhenekera kwechitoro, firiji, midziyo yekicheni	16A-40A Rudzi rweC, 10kA, rwendo rwakajairika kune akawanda-pole
Industrial Control Panels	Zvishandiso zvemuchina, mota dzinodzora maseketi, otomatiki	10A-63A Rudzi rweD, 15kA, kutsungirira kwakanyanya kwemagetsi
Infrastructure	Metro zviteshi, nhandare dzendege, zvipatara, nzvimbo dzedata	32A-125A Rudzi C, 25kA, ikozvino inomisa Kirasi 3
Renewable Energy	Solar tambo dziviriro, bhatiri masisitimu, inverters	10A-63A DC-yakatemerwa (IEC 60898-2), 250V/500V/1000V DC
Marine & Offshore	Kugoverwa kwengarava, mapuratifomu ekumahombekombe	Tropicalized (T2), isingadziviriri, 55°C ambient

Manufacturing Process & Production Workflow

High-Volume Precision Manufacturing Sequence

Raw Material IQC → Thermoplastic Injection Molding → Bata System Stamping → Bimetallic Element Assembly → Magnetic Coil Winding → Arc Chute Kubatanidzwa → Mechanism Assembly → Calibration & Kuedza → Yekupedzisira QC → Packaging

Akakosha Manufacturing Matanho

Danho	Process Details	Quality Control Points
Housing Injection Molding	High-impact thermoplastic (PA66, PBT) ine 30% girazi faibha, 280-320 ° C kunyunguduka tembiricha, 800-1200 bar jekiseni pressure	Dimensional kushivirira ± 0.05mm, simba rekuita > 7 kJ/m², indekisi yekutevera > 600V, UL 94 V-0 kubatika
Bata Stamping & Plating	Silver-nickel (AgNi 90/10) kana sirivheri-cadmium oxide contacts, inofambira mberi kufa stamping, mbiya plating 8-12μm sirivheri.	Kuoma HV 80-120, kuonana kuramba <100μΩ, plating ukobvu XRF ongororo
Bimetallic Element Kugadzirwa	Inconel / passivated simbi inosanganiswa, kunyatso kutenderera, kupisa kurapwa kwekutsauka maitiro	Deflection rate 0.15-0.25mm/°C, calibration pa20°C reference, ± 3% batch consistency
Magnetic Coil Manufacturing	Waya yemhangura (0.3-0.8mm dhayamita), automated winding, vacuum varnish impregnation	Inotendeuka kuverenga ± 1%, DC kuramba ± 5%, insulation kuramba> 100MΩ
Arc Chute Assembly	Steel splitter plates (0.5mm), ceramic arc grids, optimized deionizing chamber geometry	Magnetic flux verification, dielectric simba 2.5kV, dimensional ± 0.02mm
Mechanism Integration	Chitubu chesimbi yekuchaja sisitimu, shandura michina, rwendo-yemahara kukwira, zvitubu zvekuchengetedza simba	Mechanical kutsungirira 20,000 kutenderera, rwendo simba 3-8N, shandura kuvimbika
Final Calibration	Otomatiki nguva-yazvino kuyedza pa1.05×In, 1.25×In, 5×In (kana curve-yakananga)	Nguva yerwendo ± 20% kushivirira, kukurumidza rwendo rwekuongorora, yekumaka kusingaperi

Primary Raw Materials & Component Specifications

Chikamu	Kutsanangurwa Kwezvinhu	Supplier Standards	Key Properties
Molded Housing	PA66 GF30 (polyamide 66, 30% girazi faibha) kana PBT GF30	IEC 60664-1, UL 94 V-1	Tracking index >600V, heat resistance 160°C, simba rekuita>7 kJ/m², halogen-isina iripo
Operating Handle	PC/ABS musanganiswa kana PA66	ISO 527	Tensile simba> 50MPa, UV yakagadzikana, colorfast
Yakagadziriswa / Inofambisa Mazita	Electrolytic mhangura (Cu-ETP C11000) + AgNi 90/10 kana AgCdO plating	ASTM B152	Conductivity ≥100% IACS, arc erosion resistance, anti-welding
Bimetallic Strip	Inconel 718/passivated simbi inoumbwa (ASTM TM2) kana ndarira/simbi	ASTM B388	Deflection rate 0.2mm/°C, kugadzikana ± 3% pamakore makumi maviri, kuramba
Magnetic Coil	Enameled waya yemhangura (Kirasi F 155°C kana Kirasi H 180°C)	IEC 60317	Kuparara kwemagetsi> 3kV, solderability 390°C/2s, flexibility
Arc Splitter Plates	Simbi inotonhorera SPCC-SD (0.5mm) ine ceramic coating	JIS G 3141	Magnetic permeability> 2000, kupisa kuramba> 1000°C, arc quenching
Operating Springs	Oiri-yakatsamwa kabhoni simbi SWP-B kana Stainless simbi 301	JIS G 3522	Hupenyu hwekuneta> 50,000 kutenderera, tensile simba 1800-2200MPa
Zviteshi	Brass C36000 kana mhangura C11000 ine tin plating (5-8μm)	ASTM B16	Current density 1.0-1.2 A/mm², torque withstand 1.5-2.5Nm, corrosion resistance
Mounting Clip	Spring steel 65Mn or stainless steel 304	GB/T 1222	Clamp force 50-100N, DIN njanji inoenderana (EN 60715)

Mitemo Yekutevedzera & Kuedza Protocol

International Standards Framework

Standard	Scope	Inoshanda Ratings
IEC 60898-1	Circuit breakers for AC operation (vemba & zvakafanana)	Global baseline for AC MCBs up to 125A, 415V
IEC 60898-2	Circuit breakers for AC and DC operation	DC-yakatemerwa MCBs yezuva, bhatiri, njanji application
EN 60898-1	European harmonized version	CE yekumaka, EU musika kutevedzera
IEC 60947-2	Low-voltage switchgear - Circuit-breakers	Industrial MCBs> 80A, yakakwirira kutyora masimba
GB/T 10963.1	Chinese national standard yakaenzana	CCC certification, China musika

Mandatory Type Tests (IEC 60898-1)

Test Category	Specific Test	Maitiro ekugamuchira
Kumaka & Zvinyorwa	Kusanyora kumaka	Permanent mushure mekupukuta kwe solvent, tembiricha bhasikoro
Mechanical Kuvimbika	Kuvimbika kwescrews, zvisungo, zviteshi	Hapana kusunungurwa mushure mekudengenyeka, torque inomira
Safety	Kudzivirirwa kubva kumagetsi	IP20 shoma, zvigunwe-proof terminals
Dielectric Properties	Simba-frequency kutsungirira (2kV/1min), impulse (6kV)	Hapana kuparara, hapana flashover
Tembiricha Kukwira	Inoramba iripo pa40°C ambient	Zviteshi ≤60K, nyaya ≤40K
28-Day Test	Yakatsigirwa 1.13 × Mukurodha	Hapana rwendo, hapana kuderedzwa
Tripping Characteristics	Yakajairika nguva-ikozvino verification	1.05×In: hapana rwendo (2h), 1.3×In/1.45×In: rwendo mukati memiganhu
Mechanical Endurance	20,000 hapana-mutoro mashandiro	<5% parameter Drift, hapana kukundikana
Kutsungirira Kwemagetsi	4,000 mitoro mashandiro panguva yakatarwa ikozvino	Kubata kupfeka <50%, maitiro erwendo akachengetedzwa
Short-Circuit Breaking	Icn (rated), Ics (service) verification	3 mashandiro, kukanganisa kwakabudirira, dielectric kupora
Environmental	Mechanical shock, kukanganisa, kupisa, moto, ngura	Inoshanda mushure mekugadzirisa, hapana kuderedzwa kwekuchengetedza

Factory Quality Control & Inspection Standards

Incoming Material QC (IQC)

Material	Zvinhu Zvokuongorora	Sampling Plan	Equipment
Thermoplastic granules	Glass content, viscosity, moisture, color	Per batch, COA verification	Melt flow indexer, hunyoro analyzer, spectrophotometer
Waya yemhangura (contacts)	Kuchena ≥99.9%, conductivity, annealing	AQL 0.65	Spectrometer, conductivity mita
Silver plating solution	Metal concentration, pH, tsvina	Kutariswa kwezuva nezuva	Atomic absorption spectrometer
Bimetallic strip	Deflection rate, kuramba, kugadzikana	Per batch, sampuli yekuyedza	Thermal oven, deflection kuyerwa
Enameled waya	Diameter, insulation thick, breakdown voltage	AQL 1.0	Micrometer, dielectric tester
Chitubu simbi	Tensile strength, fatigue resistance, forming	Per batch	Tensile muchina, kuneta tester

In-Process Quality Control (IPQC)

Chiteshi	Kudzora Parameters	Frequency	Nzira
Jekiseni kuumba	Tembiricha 280-320 ° C, kumanikidza 800-1200 bar, kutenderera nguva	Kutenderera kwese	SCADA yekutarisa, SPC machati
Contact stamping	Dimension ± 0.02mm, burr <0.01mm, plating ukobvu	Ese maminetsi makumi matatu	Optical comparator, XRF analyzer
Bimetal calibration	Deflection pareferensi tembiricha, creep test	Ese zana mayunitsi	Automated calibration station
Coil winding	Inoshandura kuverenga, tension control, layer kufanana	Chikwata chese	Automated winding machine with feedback
Mechanism assembly	Toggle simba, rwendo-yemahara basa, gap rekusangana	Chikwata chese	Kumanikidza geji, otomatiki bhenji rekuyedza
Gungano rekupedzisira	Torque yekumaka, kurongeka kwekubata, kubata basa	Chikwata chese	Vision system, inoshanda tester

Yekupedzisira Hunhu Kudzora (FQC) & Inobuda QC (OQC)

Test Item	Standard	Saizi Saizi
Dielectric inomira voltage	2kV AC/1min	100%
Insulation resistance	>100MΩ @ 500V DC	100%
Bata kuramba	<100μΩ padanda	100%
Tripping maitiro	1.05×In (hapana rwendo), 1.3×In (rwendo), 5×In (pakarepo)	100%
Mechanical operation	5 ON-OFF cycles, rwendo-yemahara yekuongorora	100%
Clearance pakati akazaruka contacts	≥3mm (paIEC 60898-1)	100%
Visual & dimensional kuongorora	Zero kukanganisa pazviyero zvakakosha	100%
Kuisa chiratidzo chekusingaperi	Solvent wiping, abrasion test	AQL 1.0
Packaging kutendeseka	Drop test, vibration (ISTA 3A), labeling	Per lot

Production Infrastructure & Manufacturing Capability

Advanced Production Equipment

Equipment Category	Muchina Specification	Function	Capacity
Jekiseni Molding	120-ton thermoplastic injection press (Arburg/Engel) ine robotic kubata	MCB housing, cover, arc chamber production	5,000 dzimba / zuva
Progressive Stamping	60-ton high-speed press (Bruderer/Yamada Dobby) ine kufa kudzivirira	Bata stamping, terminal kugadzira	30,000 mazita / zuva
Surface Treatment	Automated barrel plating line (silver, tin)	Bata plating ukobvu 8-12μm	5,000 kg / zuva
Assembly	High-speed kusangana	Mechanism assembly, calibration, test	3,000 zvikamu / zuva pamutsetse
Testing Equipment	Automated primary jekiseni test set (3-125A, 10,000A kukanganisa kugona)	Nguva-yazvino curve verification	500 zvikamu / awa
	Mechanical endurance tester (20,000 cycles, IEC 60898-1 Chikamu 9.11)	Kuongororwa kwehupenyu, kupfeka kutarisa	200 zvikamu panguva imwe chete
	EMC test chamber (for electronic accessories)	Immunity/emission test	100 zvikamu / zuva

Kukwanisa Kugadzira & Nguva Yekutungamira

Product Category	Monthly Capacity	Standard Lead Time	Urgent Order Kugona
Standard MCB (0.5A-63A, SP/DP)	1,000,000 zvikamu	3-4 mavhiki	3 mazuva (stock components)
Industrial MCB (80A-125A, TP/4P)	200,000 zvikamu	3-4 mavhiki	5 mazuva
DC MCB (IEC 60898-2)	100,000 zvikamu	3-4 mavhiki	5 mazuva
Tsika zvigadziriso (akakosha macurves, accessories)	Project base	4-6 mavhiki	2 mavhiki

Injiniya & Tekinoroji Yechikwata Chimiro

Dhipatimendi	Vashandi	Nyanzvi	Mabasa
R&D Injiniya	5 mainjiniya	Kudzivirirwa kwakaderera-voltage, sainzi yezvinhu, electromagnetic dhizaini, otomatiki	Kuvandudzwa kwechigadzirwa chitsva (B/C/D/K/Z curves), kugadzirisa, patent portfolio (30+ patents)
Process Engineering	18 mainjiniya	Jekiseni kuumba, kunyatsodhinda, plating, kuonda kugadzira	Kugadzira mutsara optimization, SOP zvinyorwa, goho kuvandudza (> 99%), otomatiki kubatanidzwa
Testing & Validation	12 mainjiniya	Yakakwira-vhoriyamu kuyedzwa, kuenzanisa kwezvakatipoteredza, kuvimbika engineering	Type yekuyedza kurongeka, routine test automation, kutadza kuongorora, certification management
Hunhu Hwakanaka	30 technicians	ISO 9001, IATF 16949, statistical process control (SPC), metrology	Supplier audit, process audit, corrective action management, calibration laboratory
Injiniya yekushandisa	8 mainjiniya	Residential/commercial electrical design, selective coordination, field support	Tsigiro yehunyanzvi hwevatengi, dhizaini yekugovera bhodhi, zvirongwa zvekudzidzisa

Certifications & Compliance Documentation

Certification	Kuburitsa Body	Scope	Validity
ISO 9001:2015	TÜV SÜD / SGS / Bureau Veritas	Quality management system	Kuongororwa kwegore
IEC 60898-1 Type Test	EUROLAB	Kuchengetedzwa kwechigadzirwa & kuita	Per product series
CE Kumaka	Notified Body	EU kuwana musika	Dhizaini-inotsamira
CCC (China)	CQC	Chinese compulsory certification	5-makore echokwadi
CB Chirongwa	IECEE	International certification	Per product series
SEMKO (Sweden)	EUROLAB	Nordic musika kuchengetedzwa mvumo	Per product series

Nei Yedu MCB Kugadzira Yakamira Yakasiyana

Nzvimbo yedu yekugadzira inomiririra40 makore ehunyanzvi mune miniature yedunhu breaker kugadzira, kuendesa zvigadzirwa zvinopfuura mwero wepasirese kuburikidza:

High-volume precision kugadzira: Otomatiki mitsetse inogadzira 1,000,000+ mayunitsi pamwedzi ne <50ppm defect rates

Vertical integration: In-house imba jekiseni kuumba, kuonana stamping / plating, uye DIN njanji kugadzirwa kuve nechokwadi chakazara chekugovera cheni kutonga.

Yepamberi yekuyedza zvivakwa: $2M+ yakadyarwa mune otomatiki ekutanga jekiseni kuyedza, mechaniki kutsungirira verification (20,000 cycles), uye EMC kutevedzera

Global certification strategy: Multi-standard kutevedzera (IEC 60898-1, EN, GB, ) inoita kuti musika ugone kupinda munyika dzinopfuura zana nemakumi maviri.

Customization kugona: Kubva kuhunyanzvi hwekuumbwa kwekupisa (T2, 55 ° C ambient) kusvika kuDC-yakatemerwa shanduro (250V/500V/1000V) uye akasiyana curve maitiro

Nezve tekinoroji, kugovera dhizaini dhizaini dhizaini, yakasarudzika yekubatanidza zvidzidzo, kana kurongwa kwefekitori yekuongorora, timu yedu yeinjiniya inopa kubvunzana kwakananga kuti ive nechokwadi chekuti imba yako yekugara, yekutengesa, kana indasitiri yemagetsi inosangana nezvinodiwa zvekudzivirira uye zvinangwa zvekuvimbika kwenguva refu.

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CDADA ndeye Miniature Circuit Breaker mugadziri uye mutengesi muChina. Fekitori yedu inoshandisa maindasitiri akasiyana akadai semagetsi masisitimu, kuvaka otomatiki, uye kugadzira maindasitiri, ichipa inoshanduka OEM/ODM mhinduro.

Nhau Kurudziro